Vedanta, a future-focused and growth-oriented company is a fully integrated producer of Oil & Gas, Zinc - Lead - Silver, Aluminium, Power, Iron Ore & Steel, Copper, Nickel, Cobalt, Ferro-chrome and Manganese, with a fast-growing metal recycling capacity, and a broad range of critical minerals. We are a dominant player in power generation, transmission, renewable energy solutions, optical fibre, display glass and soon semiconductors. With our world class, low-cost and long-life assets, Vedanta contributes 1.4% towards India’s GDP.

Bharat Aluminum Company Limited (BALCO) has made significant contributions as the first PSU in India’s Aluminum sector Incorporated in 1965 and since then it has been closely associated with the Indian Industrial Growth, in a pivotal role. With smelter capacity of 5.70LTPA, Power generation capacity of 2010MW, Bauxite production capacity of 6.8 MTPA and Coal block capacity of 1 MTPA, BALCO's vision is to be a world class Integrated Aluminum and Power producer generating sustainable value for all stakeholders.

Roles and Responsibilities:

Lead the implementation of advanced process control systems for potline operations, including distributed control systems (DCS), programmable logic controllers (PLC), and supervisory control and data acquisition (SCADA) systems.
Collaborate with engineering teams to ensure seamless integration with potline equipment.
Conduct dynamic simulations to test the response of process control systems under various operating conditions.
Oversee the testing and tuning of control loops to optimize process parameters and ensure stability during commissioning.
Establish protocols for real-time troubleshooting and diagnostics during commissioning and start-up.
Lead the resolution of technical issues, utilizing root cause analysis techniques and coordinating with engineering and maintenance teams.
Coordinate the commissioning of safety systems, including emergency response protocols, fire suppression systems, and safety monitoring equipment.
Ensure that safety measures are integrated seamlessly into the potline commissioning process
Conduct dynamic simulations to test the response of process control systems under various operating conditions.
Oversee the testing and tuning of control loops to optimize process parameters and ensure stability during commissioning.
Search out and implement methods to reduce costs or increase productivity without impairing the performance of the department.
Manage the configuration of alarm systems and human-machine interface (HMI) designs to facilitate efficient monitoring and control by operations personnel.
Optimize alarm settings to ensure timely detection and response to abnormal conditions.
Lead the development of start-up procedures, encompassing the gradual initiation of equipment and systems to achieve operational stability.
Establish protocols for real-time troubleshooting and diagnostics during commissioning and start-up.
Manage the compilation and organization of comprehensive documentation related to electrical systems, including schematic drawings, equipment specifications, and maintenance manuals.
Ensure that all documentation is accurate, up-to-date, and meets industry standards.
Ensure compliance with local, state, and legal safety regulations, as well as industry standards.
Stay informed about changes in regulations and implement necessary adjustments to safety protocols.
All audits related to quality. SAP, MIS & MES.
Develop and deliver safety training programs for personnel involved in commissioning activities.
Manage the compilation and organization of comprehensive documentation related to electrical systems, including schematic drawings, equipment specifications, and maintenance manuals.
Ensure that all documentation is accurate, up-to-date, and meets industry standards.
Perform safety audits to identify areas for improvement and ensure compliance with safety standards.
Ensuring continuous improvement in quality system of ISO-9001, ISO-1400 and OHSAS-18001

Educational Qualifications and Experience:

B.E. (Mech/EEE/E&I) with 10-15 years of experience.
Analytical Skills
Communication with internal and external customers
Certification in relevant safety programs (e.g., CSP, CIH) is a plus.
Extensive experience in process control system design, implementation, and optimization.
Proficiency in using DCS, PLC, SCADA, and related control technologies.
Strong analytical and problem-solving skills in the domain of process control.
Excellent communication and coordination skills for effective collaboration with cross-functional teams.

What we’ll offer you:

Outstanding remuneration and best-in-class rewards
Our people policies are globally benchmarked with the best in class-facilities.

Everything we do is shaped by the Vedanta Values of Trust, Entrepreneurship, Innovation, Excellence, Integrity, Care, and Respect.

We are an equal opportunity employer and value diversity at our company and are proud of our best-in-class people practices.

If this sounds like you and the opportunity you are looking for, apply now and be a part of our exciting growth journey.

In-charge Process Control Potline